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中國·高能閥門集團
中國·高能閥門集團
法蘭連接煤化工專用球閥系列 Q347Y
主要零件和材質 Main parts and materials 產品結構特點 afeatures 1)密封比壓高：水煤漿工況用硬密封球閥由于采用金屬材料為密封面，所需要的密封比壓比軟。 1) The sealing ratio is higher than the pressure: the sealing ball valve in the working conditions of the coal slurry USES the metal material as the sealing cover and the required sealing ratio is softer than the pressure ratio. 技術規范 Technical specification 球閥結構長度和外接尺寸 Main connection dimensions
序號
NO零件名稱
Accessor name材質 Material GB系列 1 螺母 Nut 45# 2 螺柱 Bonnet bolt 35# 3 閥蓋 Bonnet WCB 4 密封壓環 Sealing ring F304 5 密封圈 Sealing ring 石墨 6 蝶簧 Spring Inconel750 7 閥座 Seat F304 噴Ni55 8 內六角螺釘 Nut 35# 9 后蓋 Bottom cover A105 10 后蓋墊 Bottom cover 石墨 11 固定軸 Seat ring 17-4PH 12 軸套 Bush bearing 304+HF 13 排污塞 Drain valve F304 14 閥體 Body WCB 15 中墊 Gasket 不銹鋼+石墨 16 球體 Ball F304 噴Ni60 17 填料 Packing 石墨 18 閥桿 Stem 17-4PH 19 填料箱 Packing F304 20 填料壓蓋 Gland WCB 21 螺柱 Bonnet bolt 35# 22 螺母 Nut 45# 23 支架 Yoke WCB 24 螺母 Nut 45# 25 外六角螺柱 bonnet bolt 45# 
密封要高得多：因此如何從設計上保證適當的密封比壓，提高零件的形位公差以及提高表面光潔度要求是十分重要的。
2)球體表面硬度高：煤粉顆粒的硬度較高，此工況情形下，在閥門關閉的狀態時要求球體表面。
硬度層有較高的硬度,否則,當閥門開啟的過程中會有煤粉顆粒鑲嵌在球體表面上，
從而破壞球體表面,以至于影響到閥門的整體密封性能。
3)噴焊層結合強度高：煤粉在管線中的流動速度很快，因此要求球體密封面必須有較高的硬度。
和強度,同時還要求所噴焊的密封材料和基體材料有較高的結合強度，以及基體材料本身的強度較好，這樣噴焊層才不能從基體表面脫落，而失去密封性能。
4)自潔功能：煤漿的吸附性較強，容易粘在球體表面上。在閥門啟閉過程中，介質顆粒被帶到。
閥座與球體的密封面之間，破壞了球體與閥座之間的密封副，從而影響閥門的密封性能，使閥門的使用壽命大大縮短。這就要求閥門具有很好的“自潔"功能，從而保證球體和閥座密封副不被破壞。
5)加工難：由于水煤漿工況用硬密封球閥的密封表面均采用超硬材料或表面硬化處理，用普通刀具無法加工,即使能加工其加工精度也不能滿足要求，同時還要求加工設備具有足夠的強度，因此選擇合適的刀具非常重要。
The sealing is much higher: therefore, it is very important to ensure proper sealing ratio of the design, improve the position tolerance of the parts and improve the surface finish.
2) The surface hardness of the ball is high: the hardness of coal particles is higher, and the surface of the sphere is required when the valve is closed in this condition.
Hardness layer has high hardness, otherwise, when the valve is opened in the process of coal particles are embedded in a sphere surface, undermining the sphere surface, that affect the overall sealing performance of the valve.
3) The bonding strength of the spray welding layer is high: the coal powder is flowing fast in the pipeline, so it is necessary to have a high hardness on the sealing surface of the ball.
And intensity, and at the same time also requires the spray welding sealing material and base material has high bonding strength, and the strength of the
substrate material itself is good, so just can't fall off from the substrate surface spray welding layer, and lose the sealing performance.
4) Self-cleaning function: the adsorption properties of coal pulp are strong and easy to stick to the surface of the ball. During the valve opening process, the medium particles are carried.
Between the seat and the ball's sealing surface, the seal between the ball and the seat is broken, which affects the sealing performance of the valve and greatly reduces the service life of the valve. This requires the valve to have a good "self-cleaning" function to ensure that the ball and seat seal are not damaged.
5) Processing hard: as the working condition of coal water slurry with hard seal ball valve sealing surface adopt superhard material or surface hardening treatment, use common tool will not be able to process, even to the machining precision can't meet the requirements, at the same time also require processing equipment has enough strength, therefore is very important to choose the appropriate tools.設計依據 Design reference GB系列 GB series 設計標準 Design standard GB/T12237 GB/T21385 結構長度 Face to face GB/T12221 連接法蘭 End flange GB/T9113 HG20592 試驗和檢驗 Test & inspection GB/T 26480
試驗壓力 Test prssure壓力等級
Pressure grade試驗壓力 Test pressure 公稱壓力 PN
Nominal pressure殼體試驗
Sheil test正密封試驗
Sealing test反密封試驗
Sealing test氣密封試驗
Air seal test1.6 2.4 1.76 1.76 0.6 2.5 3.75 2.75 2.75 0.6 4.0 6.0 4.4 4.4 0.6 6.3 9.45 6.93 6.93 0.6 10.0 15.0 11.0 11.0 0.6 PN:1.0~1.6 PN:2.5~4.0 PN:6.3 PN:10.0 公稱通徑
DNL
(mm)H
(mm)L
(mm)H
(mm)L
(mm)H
(mm)L
(mm)H
(mm)100 305 415 305 415 406 500 432 480 125 356 450 381 450 508 530 508 645 150 394 470 403 470 495 485 559 646 200 457 520 502 520 597 580 660 665 250 533 610 568 610 673 665 787 735 300 610 650 648 650 762 760 838 790 350 686 740 762 740 826 820 889 1020 400 762 795 838 795 902 870 991 1080 450 864 860 914 860 978 930 500 914 945 991 945 1054 995 600 1067 1040 1143 1040 1232 1100
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